Some shoes had a one- or two-piece upper of soft leather which enclosed the foot like a modern shoe. The edges were nailed between the sole layers. Traditionally, those worn by patricians, senators, and magistrates were called calcei, while common people wore perones. But there is much confusion in terminology and most shoes which have nailed soles and are not caligae nor sandals are referred to as calcei. "Calcei senatorii" had soft leather uppers and were secured by wide straps which passed under the foot and criscrossed up the lower leg. They were red with small ivory crescents attached. Equestrians are shown wearing an identical style, but apparently black in color.
One-piece shoes called carbatinae were shaped like caligae / Calcei, but had no outer or inner soles added. Sandals were generally called soleae, and had nailed or stitched soles. It is possible that heavy nailed shoes were for outdoor wear, while lighter sandals and carbatinae were worn around the house.
Besides open-work on the leather, shoes and sandals could be dyed, tooled, embossed, or even have gilded designs.
Socks (udones) were sewn of woven cloth, and could be worn for warmth or as decorative items. In the latter case they would be brightly colored so as to show through the ornate open-work of the shoes, and might leave the toes and heel exposed. Socks worn strictly for warmth were more likely fully closed and not necessarily so colorful. Fancy shoes could also have a colorful cloth lining, eliminating the need for socks.
These heavy sandals are the classic Roman army boot. Numerous examples have been found at first-century sites.
Patterns and materials are available, and construction involves a lot of careful cutting but is otherwise straightforward. The upper is cut from a single piece of 2 to 6-ounce leather, well-oiled or waxed to prevent decay. The sole is 1/2" to 3/4" thick and is made of several thick layers, with the upper sandwiched between the top two. The layers are held together with hobnails; lay them on an anvil or flat piece of steel, and drive the nails into the sole so that the points go through the innermost layer and bend over as they hit the steel. Cover the clenched points with an insole of thin leather, securing it in place with a few stitches. Complete the shoe by sewing up the heel seam with a butted or overlapped seam.
Before cutting good leather, make a working mock-up out of heavy cloth. Do not make the soles too wide; trace your foot and cut the soles narrower by 1/4" on each side. Make the tabs extra long and the slits shorter than necessary, and adjust them later.